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Aluminium Coil: An Earth-Friendly Industrial Material

Aluminium Coil: An Earth-Friendly Industrial Material Mar. 15, 2023

Aluminium Coil: An Earth-Friendly Industrial Material

Aluminium Coil: An Earth-Friendly Industrial Material

By C. Meyman  

Whether a project calls for aluminium foil or aluminium sheet , aluminium coil is behind the manufacturing process. Aluminium coil is formed by taking one continuous strip of aluminium and coiling it into a roll.

Advantages of aluminium

Some of the advantages of aluminum coil is that it is lightweight, heavy duty and able to resist corrosion. By a process called anodizing, whereby the aluminum surface is coated with a protective oxide, that corrosion resistance can be improved even further.

Aluminium vs Copper and Steel

Why manufacturer opt for aluminum coiling over another durable material like steel or copper? At about 33% the density and weight of steel, aluminum renders parts that are much lighter. Therefore, it is reducing handling costs and shipping fees. In overall, aluminium cost is about 50% less than copper.

air conditioner

In fact, according to the Air Conditioning, Heating, Refrigeration News, aluminum versus copper has become “The Great Condensing Coil Debate.” In that article published by the industrial news source, while controversy stirs about one versus the other, one thing is clear. Condensing coils made from aluminum have made air conditioning more affordable. “Aluminum brought the cost of an a/c system down, making it more palatable to consumers and builders.”

Aluminium In Transportation and Construction

Heating, ventilation and air conditioning sector isn’t the only industry in which aluminum coil is used. The transportation industry, in fact, is the largest user of aluminium in United States, close to 30% of all that is produced in the nation. Indeed, the average car driven in this country contains over 275 pounds of aluminum. Besides, some luxury car makers use aluminum sheeting to make the entire bodies of their vehicles. Perhaps that’s why aluminum has become the most abundantly produced non-iron metal.

Aluminium in construction

In the construction industry, aluminum coil is also being used more and more frequently as trim to cover base materials on homes. Because the aluminum can be anodized with a decorative oxide and comes in a wide variety of colors, it provides a pleasing finishing feature. Best of all, it is easy to install, making it a nice home project for the do it yourselfer. The most typical way in which aluminum coil is put to use in homes is as a trim finish for windows, soffit boarding, siding and roof edging.

Aluminium to Environment

Beyond these industrial advantages, aluminum is extremely kind to the environment thanks to its ability to be recycled. That ecological friendliness is further enhanced by aluminum’s ability to be recycled an infinite number of times. In the transportation industry alone, that adds up to substantial benefits to the earth. In concrete terms, the average car is made up for about 7% aluminum, yet aluminum amounts to around 40% of the total material scrap value of the average vehicle at the end of its useful life.

As one of the leading rolled products producer in Malaysia, Alcom supplies a wide range of coil and sheet for general engineering, architectural, construction and manufacturing industries. Our coil, sheet and plate are characteristically tailor-made to suit customers’ preference.

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How to produce an aluminium coil strip

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Aluminum Coil Production Process

Aluminum Coil Production Process

Author : frank      Source :Original

Summary :Production Process - Aluminium Coil Strip 1. Melting and Holding Furnace; Pure aluminium ingots are melted and alloyed...

Production Process - Aluminium Coil Strip

1. Melting and Holding Furnace;

  Pure aluminium ingots are melted and alloyed with other elements by means of master alloy such as iron, silicon, manganese and magnesium. The material is analysed and adjusted to ensure the correct composition is achieved, then degassed, filtered and transfered to casting blocks to form aluminium slabs. The slab ends would then be sawn and scalped on both sides by slab saw.



2. Hot Rolling Mesta 1+2 Stands Tandem Mill;


  The scalped slab is then placed inside the preheating furnace to be preheated / homogenized and made ready for the hot rolling process.The heated slab is hot rolled back and forward several times through the hot resersing mill to achieve a certain thickness prior to roll in the 1+2 Stand Tandem Mill.The finished products are hot rolled coils and plate materials for further process.



3. Cold Rolling Davy Machine;


  Aluminium foil is produced by a process of foil rolling and annealing from cold-rolled coils to reach a target thickness under 0.2mm down to 0.006mm (6 micron). In recent years, a greater variety of aluminium foils has been developed to meet diverse market demands of the consumer product market.


4. Annealing Furnace.


  Aluminium coil is placed in the Annealing Furnace by means of heat treatment to reach a specific temper and mechanical properties required by customers.




5. Cutting and Sliting Process - Aluminium Coil Strip


 

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